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  • Plot No.46, Sector-58,Faridabad - 121004,Haryana, India
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Infrastructure

Machinery Facility

The various safety concerns for operating machines and maintaining office furniture are covered in this section. Employers should take into account how their staff uses the technology and have sufficient maintenance plans in place to keep it secure.
Machine maintenance is the process used to maintain the functionality of a facility’s mechanical equipment. Regular equipment service, routine checks, repairs, and part replacement are all part of machinery maintenance. Both complex hand-operated machines and robust industrial machinery need to be maintained. Proactive maintenance uses equipment monitoring to find issues before they lead to a breakdown, while maintenance keeps equipment in excellent repair through regularly scheduled service.

Gear Teeth Cutting

One method for finishing a gear that is being produced is gear teeth grinding. Scrubbing is used in gear grinding to remove surface materials from a gear blank. Friction is done by rapidly rubbing a rough surface on a piece of metal to remove unnecessary material from the gear. Small pieces are removed one at a time during gear grinding without compromising the material’s overall integrity. Gear grinding assures that the teeth of the gear are properly fabricated from the gear blank, depending on the procedure employed.

Gear Keyway Cutting

Rotating gears and pulleys make up the majority of modern machinery. Most rotating components, whether they are in a car or a vacuum cleaner, include a shaft attached to a gear. Cutting the keyway in a gear or pulley helps secure it to a shaft. Learn more about the various applications of the keyway-cutting technique by reading on. A key facilitates the force transmission required for a gear or similar device to attach to a rod or shaft and rotate. On the inside of the gear, a keyway is cut, and a second notch is also cut into the shaft longways. Then, a device called a key—typically made of metal—is placed into the shaft keyway.

Worm And Worm Wheel Cutting

Worms are typically constructed of hard metal, whereas worm gear is typically made of comparatively soft metal, such as aluminum copper. This is due to the fact that the worm gear has a higher number of teeth than a worm, which typically has 1 to 4 beginnings. By lowering the worm gear’s hardness, the friction on the worm teeth is reduced. The requirement for specialized equipment for worm teeth grinding and gear cutting is another aspect of the worm manufacturing process. On the other hand, the worm gear could be produced using the spur gear hobbing machine.

Internal External Grinding

For internal, external, and face grinding of workpieces such as bearing rings, gear wheels, cutting tools, injection elements, non-round discs, and hydraulic parts, the internal and external grinding machines of the ID series offer high-precision machining. The ID machines can come with up to four grinding spindles and a measurement probe depending on the specifications. Without sacrificing adaptability, high-volume production or individual workpieces can be machined very effectively.
Power is transmitted in a highly dynamic manner thanks to linear motors. This, for instance, yields exact results when non-round grinding.

Gear Teeth Grinding

One method for finishing a gear that is being produced is gear teeth grinding. Scrubbing is used in gear grinding to remove surface materials from a gear blank. Friction is done by rapidly rubbing a rough surface on a piece of metal to remove unnecessary material from the gear. Small pieces are removed one at a time during gear grinding without compromising the material’s overall integrity. Gear grinding assures that the teeth of the gear are properly fabricated from the gear blank, depending on the procedure employed.

Gear Testing

We would like to take this opportunity to introduce ourselves as one of the top companies in the field of gear metrology, with more than two decades of experience in retrofitting, selling, and providing services for traditional gear measuring machines (both manual and motorized), such as those made by HOFLER, KLINGELNBERG, MAAG, GLEASON IL 600, DAVID BROWN, CARL MAHR, HAMAI, etc. Please take note that software and hardware are being developed continuously to meet customer needs and that both on-site and online customer support is available to address any issues that may arise.

Infrastructure/Facilities

LIST OF MACHINERY

SR.NO. PARTICULARS QTY. MAKE
A CNC Machines
1. CNC Machine 2 ACE INDIA
2. CNC Lathes 2 ACE INDIA

 

B Hobbing Machines
1. Hobbing machine Ø 300/5 Module 1 Cugir Romania
2. Hobbing machine Ø 400/6 Module 1 Cugir Romania
3. Hobbing machine Ø 500/8 Module 1 Cugir Romania
4. Hobbing machine Ø 500/8 Module 1 Pfauter
5. Hobbing machine Ø 600/8 Module 2 MC3 Russia
6. Hobbing machine Ø 800/12 Module 1 WWW Germony
7. Hobbing machine Ø2200/22 Module 1 TOS Czech

 

C Gear Grinders
1. Gear Grinder Ø 315 2 Reishauer Switzerland
2. Gear Grinder Ø 315 1 Switzerland Reishauer
3. Gear Grinder Ø 315 3 WMW Germany
4. Gear Grinder Ø 500 1 WMW Germany
5. Gear Grinder Ø 630 1 WMW Germany
6. Gear Grinder Ø 800 1 WMW Germany
7. Gear Grinder Ø 1200 1 HOFLER Germany

 

D Thread Milling Machines
1. Worm / Thread Cutting L-1200 1 Wanderer Germany
2. Worm / Thread Cutting L-800 1 WMW Germany

 

E Thread Grinding Machines
1. Worm / Thread Grinding L-1200 1 WMW Germany
2. Worm / Thread Grinding L-500 1 KLINGELNBERG

 

F Cylindercal Grinders
1. Cylindrical Grinder(Universal L-600) 2 WMW Smithson
2. Cylindrical Grinder L-600 1 Germany
3. Cylindrical Grinder(Universal L-800) 1 Germany

 

G Gear Shaper
1. Gear Shaper 1 HMT INDIA

 

H Slotter
1. Slotter 1 Daljit INDIA

 

I Milling Machines
1. MITR with DRO 2 Precicut Taiwan
2. Copy Milling Machines 4 KMF Germany

 

J Drill Machines
1. Drill Machine 1/2" 1 JISKO INDIA
2. Drill Machine 1" 2 JISKO INDIA
3. Radial Drill Machine 2 Caser Italy
4. Portable & upto 100 Drill Machine 2 Broach cutler Germany

 

K Surface Grinder
1. Surface Grinder 2 GMT INDIA

 

L Power Hexa
1. Power Hexa Ø 175 1 GMT INDIA

 

M Lathe Machines
1. Center Lathe 6 ft. 1 UGMT INDIA
2. Center Lathe 8 ft. 2 UMT INDIA
3. Copying Lathe 2 DITAMIR Hycon Ltd.,

 

N Measuring Instruments
1. Pitch Ronout Tester 1 Maag Germany
2.

Lead & Profile Tester

Gleason / Goulder Mikron

(ILSV 630)

2 Gleason England
3. Electronic hardness Tester 1 INDIA

 

O Gen Set
1. Genset 62 KVA 1 Kirloskar India
2. Genset 125 KVA 2 Leyland